TABLE1 TOLERANCES OF INNER RING um
|
Tolerance Class |
d mm |
Δdmp |
Δds1) |
Vdp2) |
Vdmp |
Kia |
Sd |
Sia3) |
ΔBs |
VBs |
|
GB/T
272-93 |
ISO
492 |
ANSI
/AFBMA |
Over |
Incl. |
Upper |
Lower |
Upper |
Lower |
9 |
0,1 |
2.3.4 |
max |
max |
max |
max |
Upper |
Lower |
max |
|
P0 |
Normal |
ABEC-1 |
2.5 |
10 |
0 |
-8 |
|
|
10 |
8 |
6 |
6 |
10 |
|
20 |
0 |
-120 |
15 |
P6 |
Class6 |
ABEC-3 |
2.5 |
10 |
0 |
-7 |
|
|
9 |
7 |
5 |
5 |
6 |
|
10 |
0 |
-120 |
15 |
P5 |
Class5 |
ABEC-5 |
2.5 |
10 |
0 |
-5 |
|
|
5 |
4 |
4 |
3 |
4 |
7 |
7 |
0 |
-40 |
5 |
P4 |
Class4 |
ABEC-7 |
2.5 |
10 |
0 |
-4 |
0 |
-4 |
4 |
3 |
3 |
2 |
2.5 |
3 |
3 |
0 |
-40 |
2.5 |
P2 |
Class2 |
ABEC-9 |
2.5 |
10 |
0 |
-2.5 |
0 |
-2.5 |
|
2.5 |
2.5 |
1.5 |
1.5 |
1.5 |
1.5 |
0 |
-40 |
1.5 |
1)
Only suitable for diameter serial
0,1,2,3,4;
2) No
value is given for diameter serial
7,8;
3) No value
is given for P0,P6 in GB/T307.1-94, the data come from
JB/T53415-94.
TABLE2
TOLERANCES OF OUTER RING um
Tolerance Class |
D mm |
ΔDmp |
ΔDs1) |
VDp2)3) |
VDmp3) |
Kea |
SD |
Sea5) |
ΔCs
|
VCs |
Open |
4) Shield |
GB/T 272-93 |
ISO
492
|
ANSI /AFBMA |
Over |
Incl. |
Upper |
Lower |
Upper |
Lower |
9 |
0,1 |
2.3.4 |
2.3.4 |
max |
max |
max |
max |
Upper |
Lower |
max |
|
P0 |
Normal class |
ABEC-1 |
6 |
18 |
0 |
-8 |
|
|
10 |
8 |
6 |
10 |
6 |
15 |
|
30 |
same asΔBs value of inner
ring of the same bearing |
6) |
18 |
30 |
0 |
-9 |
|
|
12 |
9 |
7 |
12 |
7 |
15 |
|
36 |
P6 |
Class6 |
ABEC-3 |
6 |
18 |
0 |
-7 |
|
|
9 |
7 |
5 |
9 |
5 |
8 |
|
15 |
18 |
30 |
0 |
-8 |
|
|
10 |
8 |
6 |
10 |
6 |
9 |
|
20 |
P5 |
Class5 |
ABEC-5 |
6 |
18 |
0 |
-5 |
|
|
5 |
4 |
4 |
|
3 |
5 |
8 |
8 |
5 |
18 |
30 |
0 |
-6 |
|
|
6 |
5 |
5 |
|
3 |
6 |
8 |
8 |
|
P4 |
Class4 |
ABEC-7 |
6 |
18 |
0 |
-4 |
0 |
-4 |
4 |
3 |
3 |
|
2 |
3 |
4 |
5 |
2.5 |
18 |
30 |
0 |
-5 |
0 |
-5 |
5 |
4 |
4 |
|
2.5 |
4 |
4 |
5 |
|
P2 |
Class2 |
ABEC-9 |
6 |
18 |
0 |
-2.5 |
0 |
-2.5 |
|
2.5 |
2.5 |
2.5 |
1.5
|
1.5 |
1.5 |
1.5 |
1.5 |
18 |
30 |
0 |
-4 |
0 |
-4 |
|
4 |
4 |
4 |
2
|
2.5 |
1.5
|
2.5 |
|
1) Suitable for
diameter serial
0,1,2,3,4;
2) No
value is given for diameter serial
7,8;
3) Suitable
for when inner and outer brake ring have been discharged or
not installed;
4)
No value is given for diameter serial 9,0,1 with P0 class, no
value is given for diameter serial 9 with P2,P6 class, data
are suitable for diameter serial
0,1,2,3,4;
5) No
value is given for P0,P6 in GB/T307.1-94, data come from
JB/T53415-94;
6)
Same as VBs value of inner ring of the same
bearing.
ABLE3 INTERNAL RADIAL CLEARANCE um
mm Bore Diameter |
C2 |
C0 |
C3 |
C4 |
C5 |
Over |
Incl. |
min |
max |
min |
max |
min |
max |
min |
max |
min |
max |
2.5 |
6 |
0 |
7 |
2 |
13 |
8 |
23 |
- |
- |
- |
- |
6 |
10 |
0 |
7 |
2 |
13 |
8 |
23 |
14 |
29 |
20 |
37 |
TABLE4 CLEARANCE MEASURING WITH LOAD IN JB/T2781-91
APP.A um
mm Bore Diameter |
Radial Clearance Measuring With Load |
Load N |
C2 |
C0 |
C3 |
C4 |
Diameter Series |
Over |
Incl. |
min |
max |
min |
max |
min |
max |
min |
max |
8 |
9 |
0,1,2,3 |
2.5 |
10 |
3 |
10 |
6 |
15 |
14 |
24 |
20 |
30 |
4.9 |
19.6 |
19.6 |
1)
C2 is only suitable for P6 or
higher;
2) The
deviation of measuring load is
10%;
3) This table
isn’t suitable for 6200 and
6300;
4) The difference
in clearance between the maximum and minimum of the same
bearing should conform to the stipulation of Table5.
TABLE5
Tolerance Class |
P2 |
P4 |
P5 |
P6 |
P0 |
Difference um |
2 |
3 |
4 |
4 |
5 |
TABLE6 SELECTION OF BEARING CLEARANCE
| Operating Condition |
Clearance |
| Clearance fit for inner and outer ring.
Low axial load. No axial carrying requirement. Lower
vibration and noise. Low speeds. |
0-5,3-8,C2 |
| Lower frictional torque. Standard axial
load. Average axial load carrying requirements. Slight
interference fit for inner ring. Clearance fir for outer
ring. Average/low speeds. |
5-10,6-12,C0 |
| Extremely low frictional torque. High
axial load. High axial load carrying requirements. Heavy
interference fit to support high loads or shock loads.
Large temperature gradient from inner ring to outer
ring. High degree of shaft deflection. |
13-20,20-28,C3,C4,C5 |
TABLE7 JB/T 7047-99 VIBRATION (ACCELERATION)
STANDARD dB
mm Bore Diameter |
Diameter Series 0 |
Diameter Series 2 |
Diameter Series 3 |
Z |
Z1 |
Z2 |
Z3 |
Z |
Z1 |
Z2 |
Z3 |
Z4 |
Z |
Z1 |
Z2 |
Z3 |
Z4 |
3 |
35 |
34 |
32 |
28 |
36 |
35 |
32 |
30 |
- |
37 |
36 |
33 |
31 |
- |
4 |
35 |
34 |
32 |
28 |
36 |
35 |
32 |
30 |
- |
37 |
36 |
33 |
31 |
- |
5 |
37 |
36 |
34 |
30 |
38 |
37 |
34 |
32 |
- |
39 |
37 |
35 |
33 |
- |
6 |
37 |
36 |
34 |
30 |
38 |
37 |
34 |
32 |
- |
39 |
37 |
35 |
33 |
- |
7 |
39 |
38 |
35 |
31 |
40 |
38 |
36 |
34 |
- |
- |
- |
- |
- |
- |
8 |
39 |
38 |
35 |
31 |
40 |
38 |
36 |
34 |
- |
- |
- |
- |
- |
- |
9 |
41 |
40 |
36 |
32 |
42 |
40 |
37 |
35 |
- |
- |
- |
- |
- |
- |
10 |
43 |
42 |
38 |
33 |
44 |
42 |
39 |
35 |
30 |
46 |
44 |
40 |
37 |
32 |
12 |
44 |
43 |
39 |
34 |
45 |
43 |
39 |
35 |
30 |
47 |
45 |
40 |
37 |
32 |
Note:
Testing in C0 clearance.
TABLE8 JB/T 10187-2000 VIBRATION (VELOCITY)
STANDARD um/s
|
V |
V1 |
V2 |
V3 |
V4 |
L |
M |
H |
L |
M |
H |
L |
M |
H |
L |
M |
H |
L |
M |
H |
3 |
80 |
44 |
44 |
60 |
35 |
32 |
48 |
26 |
22 |
31 |
16 |
15 |
28 |
10 |
10 |
4 |
80 |
44 |
44 |
60 |
35 |
32 |
48 |
26 |
22 |
31 |
16 |
15 |
28 |
10 |
10 |
5 |
110 |
72 |
60 |
74 |
48 |
40 |
58 |
36 |
30 |
35 |
21 |
18 |
32 |
11 |
11 |
6 |
110 |
72 |
60 |
74 |
48 |
40 |
58 |
36 |
30 |
35 |
21 |
18 |
32 |
11 |
11 |
7 |
130 |
96 |
80 |
92 |
66 |
54 |
72 |
48 |
40 |
44 |
28 |
24 |
38 |
12 |
12 |
8 |
130 |
96 |
80 |
92 |
66 |
54 |
72 |
48 |
40 |
44 |
28 |
24 |
38 |
12 |
12 |
9 |
130 |
96 |
80 |
92 |
66 |
54 |
72 |
48 |
40 |
44 |
28 |
24 |
38 |
12 |
12 |
10 |
160 |
120 |
100 |
120 |
80 |
70 |
90 |
60 |
50 |
55 |
35 |
30 |
45 |
14 |
15 |
12 |
160 |
120 |
100 |
120 |
80 |
70 |
90 |
60 |
50 |
55 |
35 |
30 |
45 |
14 |
15 |
Note:
Testing in diameter series 0,2 or 3 with C0 clearance.
TABLE9 GREASE
CHARACTERISTICS
Name |
General grease |
Diester grease |
Silicone grease |
Cup grease |
Fibre grease |
Mobile grease |
Mixed base grease |
Complex base grease |
Non-soap base grease |
Thickening agent |
Li soap |
Ca soap |
Na soap |
Al soap |
Ca+Na soap etc. |
Li complex soap etc. |
Benton |
Silica gel |
Urea |
Lubricant base |
Mineral |
Diester |
Silicone |
Mineral |
Mineral |
Mineral |
Mineral |
Mineral |
Mineral or Synthetic oil |
Texture |
Buttery |
Fibrous or Buttery |
Buttery |
Fibrous or Buttery |
Buttery |
Fibrous or Buttery |
Buttery |
Drop point (℃) |
170~190 |
220~260 |
80~100 |
160~180 |
70~90 |
150~180 |
180~300 |
230~ |
Operating temperature |
-30~+120 |
-50~+130 |
-50~+180 |
-10~+70 |
0~+110 |
-10~+80 |
-10~+120 |
-20~+130 |
-10~+150 |
Mechanical stability |
Good |
Fair |
Good |
Fair |
Good |
Good |
Good |
Fair~Poor |
Good |
Water resistance |
Good |
Good |
Poor Emulsification |
Good |
Poor in case of Na |
Good |
Good |
Fair |
Good |
Pressure resistance |
Good |
Good |
Poor |
Good |
Good~Poor |
Good |
Good~Poor |
Good |
Good |
Good |
Good |
Rust resistance |
Good |
Good |
Poor |
Good |
Good~Poor |
Good |
Good~Fair |
Good~Fair |
Good~Poor |
Usage |
Typical all-purpose grease. |
Suitable for low operating
temperatures. |
Wide operating temperatures. |
Water included as a structural
stabilizer. |
Used with relatively high
temperatures. |
Suitable for vibration because of its
good viscosity. |
Suitable for large -sized bearing. |
Suitable for high temperatures and
heavy loads. |
Suitable for high temperatures. |
|
|
|
|
|
|
|
|
|
|
|
|
|
TABLE10 GREASE FILLING VOLUME
| SYMBOL |
M |
S |
G |
L |
Q |
K |
X |
| OPERATING CONDITION |
SPEED |
LOW |
LOW |
MEDIUM |
MEDIUM |
MEDIUM |
HIGH |
HIGH |
| LOAD |
HEAVY |
MEDIUM |
MEDIUM |
MEDIUM |
MEDIUM |
LIGHT |
LIGHT |
| FILLING VOLUME(%) |
70±10 |
50±10 |
40±10 |
30±5 |
25±5 |
20±5 |
10±5 |
Note;
Light load (≤0.06Cr),Standard load (≤0.12Cr);
Low speed
(dn≤15000 mm.rpm),High speed (dn>150000
mm.rpm).
TABLE11 GREASE BRAND AND
CHARACTERISTICS
Manufacturer |
Brand |
Thickening Agent |
Lubricant Base |
Drop Point |
Consistency |
Operating Temperature Range |
Shell |
Alvania No.2 |
Lithium |
Mineral |
182 |
272 |
-25~+120 |
Esso |
Andok C |
Sodium |
Mineral |
≥260 |
205 |
-20~+120 |
Kyodo Yushi |
Multemp PS No.2 |
Lithium |
Diester Mineral |
190 |
275 |
-55~+130 |
|
|
|
191 |
245 |
-40~+150 |
Kluber |
Isoflex Super LDS18 |
Lithium |
Diester |
190 |
280 |
-60~+130 |
Mobil |
Mobil No.28 |
Benton |
Synthetic |
≥260 |
280 |
-40~+180 |
Chevron |
SRI-2 |
Urea |
Mineral |
240 |
270 |
-30~+175 |
HTHS |
HTHS |
|
|
315 |
250 |
-30~+200 |
Bearings
are precision parts, you should handle with care. It will not
function with rough usage, no matter what high precision
bearing you use.
1. FITTING
A bearing can
only perform to its full capacity when it is correctly fitted
on the shaft and in the housing. Insufficient interference on
fitting surface and both shaft and housing are damaged.
Furthermore, abrasive particles may enter the bearing causing
vibration, excessive heat and damage to raceways. It is
therefore necessary to provide bearing rings under rotating
load with an adequate interference fit to prevent
creep.
TABLE12 CHARACTERISTICS
OF LOAD AND FITTING
Rotating Condition |
Load Condition |
|